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Desktop Metal Qualifies Nickel Alloy IN625 for High-Volume Additive Manufacturing With the Production System

(collapsable)→
Thu, 14 Oct 2021 06:22:00

BOSTON--()--Desktop Metal (NYSE: DM), a leader in mass production and turnkey additive manufacturing solutions, today announced it has qualified the use of nickel alloy IN625 (IN625) for the Production SystemTM platform, which leverages patent pending Single Pass JettingTM (SPJ) technology designed to achieve the fastest build speeds in the metal additive manufacturing industry.

A nickel-chromium superalloy, IN625 is characterized by its high strength, resistance to corrosion and oxidation, excellent weldability, and ability to withstand extreme, elevated temperatures for parts under load. IN625 is a critical material used extensively in high temperature aerospace applications, while its corrosion resistance under a range of temperatures and pressures also makes it an excellent choice across marine, power generation, and chemical processing applications.

“As Desktop Metal continues to drive our internal R&D efforts to qualify more materials for the Production System platform, we are excited to offer customers an all-inclusive binder jetting solution to print fully characterized IN625 with excellent properties,” said Jonah Myerberg, co-founder and CTO of Desktop Metal. “We anticipate continuing the rapid expansion of our materials portfolio in the coming months as we look to accelerate the deployment of our AM 2.0 solutions to produce end-use metal parts at scale across a growing array of industries and applications.”

“As a transformative combustion equipment company, we are very excited about the release of IN625 for its high temperature and corrosion-resistant properties in flaring and sulfur incineration applications,” said Jason Harjo, Director, Mechanical & Electrical Design (Americas), Koch Engineered Solutions. “This will give us much more flexibility in innovative, additive manufacturing designs for some of our most difficult applications.”

IN625 - Key Applications

Desktop Metal’s materials science team has qualified and fully characterized IN625 printed on Production System technology in accordance with ASTM testing requirements. IN625 parts printed on the Production System platform not only eliminate the use of tooling and minimize material waste, but also represent a significant decrease in production time and part cost compared to conventional manufacturing methods.

Examples of key use cases include:

  • Hydraulic Spool
    Hydraulic spools are a key oil & gas application that assist in adjusting the flow rates of control valves. IN625 is an essential material for these spools to ensure longevity and withstand highly corrosive environments in oil & gas. When produced using traditional manufacturing methods, the spool must typically be assembled from several machined components. With Production System technology, each hydraulic spool can be consolidated and printed as a single part instead of multiple components, significantly reducing the assembly labor costs as thousands can be printed at once with no user input.
  • Turbine Blade
    Turbine blades are critical components used in gas or steam turbines in the aerospace industry. These blades are some of the most challenging components to mass produce due to their complex geometries, including organic curves that optimize aerodynamics, and complex cooling channels that ensure the blades maintain an optimal temperature. The Production System enables 3D printing of such geometries, which would otherwise be challenging to produce using traditional manufacturing methods and require advanced casting and machining techniques. IN625 is an ideal material for these blades because of its high tensile, creep, and rupture strength, fatigue and thermal-fatigue strength, and corrosion resistance.
  • Valve Plug
    Valve plugs are used for regulating highly-corrosive fluids in chemical processing environments, where corrosion resistance under a range of temperatures makes IN625 an excellent material choice. Traditionally, these parts would be produced using casting followed by a post-machining step for critical dimensions. Since IN625 is a difficult material to machine and the part has complex geometries with organic curves, the conventional manufacturing process would be very expensive with long tooling lead times. In addition, the Production System enables on-demand production of valves in numerous configurations, without the need for a unique, expensive casting tool for each configuration, greatly reducing production costs.
  • Internal Combustion Block
    Internal combustion blocks used in aircraft engines often feature extremely complex geometries that are outside the ability of most machine shops and require multiple machining setups and advanced CAM programming. With the Production System, this part can be printed to near net shape without the need for any tooling, and the critical internal dimensions can be touched up in just a few hours with minimal machining setups needed. In addition, because this part experiences extremely high forces and temperatures during the combustion stage, IN625 is an ideal material choice for its incredible material properties in these environments.
  • Four-Way Valve Housing
    Valve bodies used in power plants to process corrosive fluids often feature complex internal features, making them difficult or impossible to manufacture as single components using conventional manufacturing processes. IN625 is a critical material for these housings because of its durability and corrosion resistance. Binder jetting this component using Production System SPJ technology enables assembly consolidation, reducing the part count, assembly labor time, and cost to produce the housing.

The Production System - World’s Fastest Way to 3D Print Metal Parts At-Scale

Created by the inventors of binder jetting and single-pass inkjet technology, the Production System is an industrial manufacturing platform powered by Desktop Metal’s SPJ technology. It is designed to achieve speeds up to 100 times those of legacy powder bed fusion additive manufacturing technologies and enable production quantities of up to millions of parts per year at costs competitive with conventional mass production techniques.

The Production System platform consists of two printer models: the P-1, a solution for process development and serial production applications, and the P-50, a large form factor mass production solution for end-use parts. The Production System combines Desktop Metal engineered binders with an open material platform, allowing customers to produce high-performance parts using the same low-cost metal powders used in the Metal Injection Molding (MIM) industry. An inert processing environment enables compatibility with a variety of materials, including high-performance alloys and even reactive metals, such as aluminum and titanium. To learn more about the Production System, visit: www.desktopmetal.com/products/production.

In addition to IN625, the materials library for the Production System includes 17-4PH stainless steel, 316L stainless steel, and 4140 low-alloy steel, each of which have been qualified by Desktop Metal. The platform also supports several customer-qualified materials, including silver and gold, and Desktop Metal plans to add additional metals to its portfolio, including tool steels, stainless steels, superalloys, copper, and more.

To learn more about IN625 and the Production System materials portfolio, visit: www.desktopmetal.com/materials.

About Desktop Metal

Desktop Metal, Inc., based in Burlington, Massachusetts, is accelerating the transformation of manufacturing with an expansive portfolio of 3D printing solutions, from rapid prototyping to mass production. Founded in 2015 by leaders in advanced manufacturing, metallurgy, and robotics, the company is addressing the unmet challenges of speed, cost, and quality to make additive manufacturing an essential tool for engineers and manufacturers around the world. Desktop Metal was selected as one of the world’s 30 most promising Technology Pioneers by the World Economic Forum, named to MIT Technology Review’s list of 50 Smartest Companies, and the 2021 winner of Fast Company’s Innovation by Design Award in materials. For more information, visit www.desktopmetal.com.

Forward-looking Statements

This press release contains certain forward-looking statements within the meaning of the federal securities laws. Forward-looking statements generally are identified by the words “believe,” “project,” “expect,” “anticipate,” “estimate,” “intend,” “strategy,” “future,” “opportunity,” “plan,” “may,” “should,” “will,” “would,” “will be,” “will continue,” “will likely result,” and similar expressions. Forward-looking statements are predictions, projections and other statements about future events that are based on current expectations and assumptions and, as a result, are subject to risks, uncertainties. Many factors could cause actual future events to differ materially from the forward-looking statements in this document, including but not limited to, the risks and uncertainties set forth in Desktop Metal, Inc.'s filings with the U.S. Securities and Exchange Commission. These filings identify and address other important risks and uncertainties that could cause actual events and results to differ materially from those contained in the forward-looking statements. Forward-looking statements speak only as of the date they are made. Readers are cautioned not to put undue reliance on forward-looking statements, and Desktop Metal, Inc. assumes no obligation and does not intend to update or revise these forward-looking statements, whether as a result of new information, future events, or otherwise.

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Cansiralar A.S.
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savsan
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90-352-4423000
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90-232-3754202
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Harmony Group
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31 Moez El Dawla St Makram Ebied Nasr City, Cairo, Cairo, Egypt
20--022743749
Metallic Processing Machinery, Chemical Machinery
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90 212 5841140
Welding & solders, metallic processing machinery, construction machinery
promaticmedia
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56-2-7324128
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dunya foreign trade
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Boston Street, ; Istanbul, Besiktas, Turkey
90 212 2456545
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28, Buraimoh Str Obanikoro Lagos, Shomolu, Shomolu Lagos, Nigeria
234-1-476142
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44-703-1944895
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92-306-5570004
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hyundai corporation
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92 21 5685609
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00971 4 2282666
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Global Industrial Group
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Rue Du Rhone 57, ; Geneva, Switzerland, Germany
34 952 926222
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Rm. 2002, Everprofit Commercial Building, 36 Ko Shing St. , Sheung Wan, Hong Kong
852-2-9226688
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440, Buoi Street, Hanoi, Vietnam
84--7615080
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Calle Itzamana #11 Apartment 201, Edificio Natali Nicole, ; Santo Domingo, Dominican Republic
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haihai co.,ltd
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49 7175 90466
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2 Axsmith Cre, Toronto, Ontorio, Canada
1-416-4179867
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91 80 30928428
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Bakircilar Sit 8. Blok No : 16, Istanbul, Bayrampasa, Turkey
90-212-4173262
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Shun-Jie Co.,ltd
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886 4 7251276
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91-022-23401332
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91-080-23339060
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886-2-88115809
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#1599-5, Songjeong-dong, Gangseo-gu, Busan, Korea, ; Busan, Busan, South Korea
82 51 831-1997
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Amaron
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00420-542-210839
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91-161-4627868
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Teollisuuskatu 8, Seinajoki, Finland
+358-6-4178240
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91-44-55789859
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1073.1,2,3 Mutha Road, Pirangoot, Pune- 412 111, ; Pune, Maharashtra, India
91 020 22922350
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963 21 4444727
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90 312 3852965
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625 Jefferson E, ; Carthage, Tennessee, United States
1 615 4895134
Metallic processing machinery, used machinery
WTE Foreign Trading Company
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86 22 88373745
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966-02-6900546
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Novamat sa
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Tabarre 3 No 1, Port-Au-Prince, Haiti, Haiti
509--5580726
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ATBIN INT'L CO. (AIC FZE)
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Kisla CAD. No.11 Maltepe/Topkapi, ; Istanbul, Turkey
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Global Technology Central Africa (Pvt) Ltd
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8th Floor Intermarket Life Towers, Cnr J Moyo/S Nujoma, Harare, Zimbabwe, Harare, Zimbabwe, Zimbabwe
263-04-253895
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Hongkongstraat 12, Rotterdam, Zuid-Holland, Netherlands
31-10-7506100
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No. 8, A District, Private Industrial Zone, Guichi District, Guichi City, Anhui Province. China
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Calle Hera 608 Parque Ind. Kalos, Guadalupe, Guadalupe, Nuevo Leon, Mexico
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971-50-3650229
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Ficep S. P. A
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Via Matteotti 21, ; Gazzada Schianno, Varese, Italy
39 0332 876111
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Manufacturer, Trading Company, Business Service (Transportation, finance, travel, Ads, etc)
N0. 20 Yunjiang West St. , Anyang Town, Ruian City, Zhejiang, China
86-577-25622267
Metallic Processing Machinery, Packaging Related Machinery
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0852--31757361
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90-224-3514260
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249 Blarajeshwar Road,, Mumbai, Maharashtra, India
91-022-25646527
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90 216 3641088
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Trakia 206/B/8, ; Plovdiv, Bulgaria
359 32 634654
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7-812-9180094
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ILERI TEKNIK
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90 224 4941498
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RM. 502, Unit 1, Building A, Truroll Garden, Hong Kong
852--83630059
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28-Abdullah Haroon Road, Karachi., Karachi, Sindh, Pakistan
92-21-5687171
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Electroquip Ltd
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Glenmore Center, Eurolink Ind Est,, Sittingbourne, Kent, United Kingdom
44-1795-473714
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Pt Group
Manufacturer
Gisha Street, 15 Th, Number 74, Tehran, Iran, Iran (Islamic Republic of)
98-912-3997745
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Q-link Communication Ltd
Trading Company
3D10, Room,3F,5, Hsin-Yi, Rd. Sec.5,, Taiwan, R. O. C, Taipei,, TW, Taiwan
886-2-27292129
Penetrating machine, metallic processing machinery
KOREA
Manufacturer
312-2 Juchon-myun Sunjiri, Kim Hae, Gyeongsangnam-do, South Korea
82-55-338-6731
Mould, metallic processing machinery
CARBOCERAMICA COMERCIO E REPRESENTACOES LTD
Distributor/Wholesaler
Av Santos Dumont,2487 Bairro Sao Luiz, ; Criciuma, Santa Catarina - Brazil, Brazil
55 48 34374666
Plastic machinery, metallic processing machinery
No.228, Fute Lane, Peicheng Tsun, Tienwei Hsiang, Changhua Hsien, Taiwan
886-4-8831642
CNC components,Metallic Processing Machinery
Inovation Step
Manufacturer
B112 / 92 Moo 4. Tiwanon Road, Muang, Nontburi, Bangkok, Thailand
66-25918671-2
Metallic Processing Machinery
3250 46 Ave S. E., Calgary, Alberta, Canada
1-403-248-9066
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P&H Machine Tool Co.Ltd
Trading Company
9 Elm Croft. Little Paxton, St.Neots, Cambridgeshire, United Kingdom
44-1480-212973
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Sh : 94 Bilal Gung Scrap Machinery Market, Sargodha Road, Faisalabad, Punjab, Pakistan
0092-41-2652578
Used machinery, cast, metallic processing machinery
GALYONA FOP
Trading Company
Kharkov Highway 174b, Ap.67, ; Kiev, Kiev, Ukraine
380 44 5607255
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NeoElectronics
Manufacturer
San Pedro, Montes De Oca, San Jose, Costa Rica
506--3890116
Cnc, Electronics, PCB, Metallic Processing Machinery
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Manufacturer
55 Ubi Ave 3, Singapore
65--67490789
Metallic Processing Machinery
Britteck Maquinaria
Distributor/Wholesaler
Calle 57# 85b-13, Bogota, Colombia
57-1-2526168
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Chenfa Co
Buying Office
32 Ang Mo Kio INd. Park 2, #04-17, Sing Industrial Complex Singapore 569510 Singapore, Singapore
65--6482 - 3575
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Debora Massignan
Trading Company
Joao Zaniolo 65, Curitiba, Parana, Brazil
55-41-33338228
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Trading Company
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976-11-353-336
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Light Art GmbH
Buying Office
Alexanderstr.68, Bonn, Germany
49-978-178546
Machinery, plastic machinery, metallic processing machinery, printing machinery
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Trading Company
Bei Huan Road, Changzhou, ; Changzhou, Jiangsu, China (Mainland)
86 519 3393711
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Rotec S. A.
Manufacturer
12, Aleea Industriilor, ; Buzau, Buzau, Romania
0040 238 722831
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Trading Company
No : 14, K. K. Nagar,, Madurai, Tamil Nadu, India
91-452-2340445
Metallic processing machinery, cast & forged
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Manufacturer
7701 Forsyth Blvd Ste 600, St. Louis, Missouri, United States
1-314-555-1212
Fasteners, Cast & Forged, Metallic Processing Machinery
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3 Via Fossato, ; Ferrara, Fe, Italy
0039 0532 208662
Metallic processing machinery, etc
No.41, Longshan 3rd St., Daya Hsiang, Taichung county, TW, Taiwan
886-4-25654729
Metallic Processing Machinery
kenan trade
Trading Company
Ovecler, Ankara, Turkey, Turkey
90-312-4726268
Metallic Processing Machinery
Cad Cam Studio
Nikola Balkaneca 22, Gabrovo, Bulgaria
359--89985209
Moulds, metallic processing machinery
Csepel Radial Ltd.
Manufacturer
Szende Pal Ut 17, Nyirbator , Hungary
36-0620-9641948
Metallic Processing Machinery
No.296 Sec.1 Feng-shih Rd.,, ; Feng-yuan City , TW, Taiwan
886 4 25238742
Metallic Processing Machinery
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Distributor/Wholesaler
351 Sok. No: 15 2. Sanayi Stesi Bornova, Izmir, Turkey
90-232-4614466
Metallic Processing Machinery